Tension Sensor for Web and Wire Tension Monitoring – XCL-YB-21

---

Technical Specifications

Pictures

---

Key Features

✅ Micro-Newton Resolution
0.01-500kN measurement range with ±0.1% FS accuracy and 24-bit DSP processing for wire/cable/web tension control.

✅ Contactless Measurement
Magnetic-elastic principle enables non-contact detection (0.5-200mm working distance) without mechanical wear.

✅ Dynamic Compensation
Real-time temperature/vibration compensation via built-in MEMS sensors (-40°C to +120°C operation).

✅ Multi-Axis Monitoring
3-axis tension vector analysis with ±0.5° angular error correction for complex routing systems.

✅ Industrial Robustness
IP69K-rated stainless steel housing with 200% over-range protection (EN 12645 compliant).

✅ Smart Connectivity
Analog (4-20mA) + digital (IO-Link/Modbus TCP) hybrid output with predictive maintenance alerts.

---

Application Scenarios

🟡 Wire & Cable Production

• Optical fiber drawing tension stabilization
• EV motor winding wire tension feedback
• Underground cable laying force monitoring

🟡 Printing & Packaging

• Web press ribbon tension balance control
• Label applicator film unwinding control
• Shrink wrap machine transverse force adjustment

🟡 Medical Devices

• Surgical suture thread tension monitoring
• Dialysis bloodline pressure balance
• Prosthetic tendon force calibration

🟡 Textile Machinery

• Warping machine yarn tension uniformity
• Knitting needle loop formation control
• Nonwoven fabric web spreading force

🟡 Heavy Lifting

• Crane wire rope fatigue detection
• Elevator compensation chain tension
• Ship mooring line preload verification

🟡 Renewable Energy

• Wind turbine blade bolt tensioning
• Solar tracker drive chain preload
• Tidal energy cable anchoring force

🟡 Smart Manufacturing

• Robotic cable harness assembly
• 3D printer filament feed tension
• AGV charging connector mating force

🟡 Aerospace Testing

• Parachute cord deployment force
• Satellite antenna deployment torque
• Fuel line vibration-induced stress

---

Your Concerns

Documents

Install Video

Description

The XCL-YB-21 is a high-accuracy tension sensor designed for precise monitoring of web, wire, and cable tension in industrial applications. It delivers stable output, strong anti-interference capability, and is ideal for printing, textile, and packaging industries.

---

FAQ – Tension Sensor XCL-YB-21

✅ What is the measurement range and accuracy of the XCL-YB-21 tension sensor?

The XCL-YB-21 offers a measuring range of 1–500kN with ±0.1% FS accuracy, making it suitable for precise web, wire, and cable tension monitoring in industrial applications.

✅ How does the XCL-YB-21 perform contactless measurement?

It uses a magnetic-elastic principle for non-contact detection over 0.5–200mm working distance, eliminating mechanical wear while providing reliable tension data.

✅ What environmental protections and compensation features does the XCL-YB-21 offer?

The sensor has an IP69K-rated stainless steel housing with 200% over-range protection, and features real-time temperature and vibration compensation via built-in MEMS sensors, supporting operation from -40°C to +120°C.

✅ What output and connectivity options are available for the XCL-YB-21?

It supports analog 4-20mA and digital IO-Link/Modbus TCP hybrid outputs, along with predictive maintenance alerts for seamless industrial integration.

✅ What are typical applications of the XCL-YB-21 tension sensor?

Applications include wire & cable production, printing & packaging, medical devices, textile machinery, heavy lifting, renewable energy, smart manufacturing, and aerospace testing.

Contact & Support

• Tension Sensor
• Wire Tension Sensor
• Web Tension Transducer
• Cable Tension Measurement
• Industrial Tension Monitoring